DIS-7000 Series
Data Acquisition System for Crash Test

  • TEDS

DIS-7000A

Summary

On-vehicle system for acquisition strain, and voltage signals

Features

●Compact & lightweight
 (168 channels in 290 W × 100 H × 210D mm, approx. 9 kg)
●High impact resistant: 100 G
●Synchronous measuring channels up to 1056
 (Up to 999 channels when using DIS-70A)
●Outputs ignition current based on the pre-set delay time. (DIA-708A)
●Records the CAN data. (DIC-706A)

Contents

■Master module
 DIS-7000A
■Slave modules
 DIS-724A-T/L (Signal conditioner module)
 DIA-708A (Airbag timer module)
 DIC-706A (CAN measurement module)
■Control software
 DIS-70A

Block diagrams

DIS-7000A

Products table

All display

DIS-7000A
Master module

DIS-7000A

Specifications

Slave Connection
Targets Slave modules of the DIS-7000 series
Number of Units Max. 15
Input/Output Connector
LAN Connector 1 (0B series, LEMO made)
Connects the PC via a communication cable.
[DC=IN] Connector 1 (2B series, LEMO made)
Connects the (Kyowa's recommended) external power supply via the power cable.
[TRIGGER IN] Connector 1 (1B series, LEMO made)
Connects trigger input cables including tape switches.
[CONT.] Connector 2 (0B series, LEMO made)
Connects master modules via a cascade cable.
Connects the external LED unit for the DIS-7000A.
[EXP. CONT. OUT] Connector 1 (1B series, LEMO made)
Connects the conventional products via a cascade cable.
[DIGITAL IN 1/2] Connector 2 (2B series, LEMO made)
Connects a digital input cable or digital input junction box.
[TRIGGER OUT] Connector 4 (1B series, LEMO made)
Connects cameras, etc. via trigger distribution output cables.
[DOWN] Connector 1 (D-sub connector, Japan Aviation Electronics Industry, Limited)
Connects a slave module directly.

*Cables and various devices, connected to the above connectors, are optional accessories.
Switch
[POWER] Switch Turns ON/OFF the DIS-7000A and modules, connected to the DIS-7000A.
[SELECT] /[ENTER] Switch Selects the LED indicator description.
LED Indicator/Buzzer
LED Status LED
LED Indicator Indicates the DIS-7000A status and modules statuses, connected to the DIS-7000A in 8 alphanumeric.
Buzzer Built-in alarm buzzer
Status Output Connects the external LED unit (optional accessory) for the DIS-7000A.
The external LED unit indicates statuses (waiting for the trigger, recording, error).
Digital Input
Channels 16 × 2 (Total 32)
Input Formats Non-voltage contact
Sampling Method All channels synchronization
Sampling Frequencies 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k, 50 k, 100 kHz
Synchronous Operation
Method Trigger
Trigger Type Switch Trigger : Non-voltage contact input: 2 (Isolated input)
Cascade Trigger : Operated by cascade signals issued from the other units.
Software Trigger : Operated by commands issued from a control software.
Number of Units Max. 48 (Including up to 4 master modules)
Each master module controls 15 slave modules (max).
Connection Method [Between Master Modules]
 Through a cascade cable (Up to 10 m)

[Between Master Module (or Slave Module) and Slave Module]
 ・ Direct connection through a D-sub connector
 ・ Through an extension cable for modules (Up to 2 m)
 *Excluding the power supply.

[Between Master Module and Conventional Product]
 Through a cascade cable (Up to 10 m)
 (Able to use the conventional cascade cables.)
Data Recorder
Mode [Ring buffer mode]
Recognizes the switch trigger 1 or switch trigger 2 as the “Event point” and records data before and after the “Event point.”

[Recorder mode]
Records data from the point where the switch trigger 1 is recognized and handles the switch trigger 2 as the “Event point.”
Memory Type Flash memory
Memory Capacity 500 M data/channel
Recording Time Approx. 80 minutes (at 100 kHz)
Trigger Distribution Output
Channels 4
Format Each channel has the following 3 formats.
・ Open collector (ON: Closed): Up to 24 V/30 mA
・ TTL (Positive logic 0 V → 5 V): Up to 15 mA
・ TTL (Negative logic 5 V → 0 V): Up to 15 mA
Timing Sets a delay time, required for outputting after recognizing trigger inputs, of each channele.
Range Real time or 0.1 to 9999 ms
Less than 100 ms: 0.1-ms step
100 ms or more, less than 1000 ms: 1-ms step
1000 ms or more, less than 9999 ms: 10-ms step
Accuracy Less than 100 ms: Within ±20 μs
100 ms or more, less than 1000 ms: Within ±200 μs
1000 ms or more, less than 9999 ms: Within ±2.0 ms

*The trigger output timing may delay due to level trigger operations.
Check Functions Memory check
Battery check
Trigger check
Interfaces Conforming to 10BASE-T/100BASE-TX
Log Function Records the DIS-7000A operating statuses (including power supply and trigger).
Environmental Conditions
Operating Temperature 0 to 50°C
Operating Humidity 20 to 80% (Non-condensing)
Storage Temperature -10 to 60°C
Storage Humidity 10 to 90% (Non-condensing)
Impact Resistant 980.7m/s2 (100 G), 10 ms half-sine
X-, Y-, Z-axis directions, each 1000 times
Vibration Resistant 29.4m/s2 (3 G), 5 to 200 Hz
Each in X, Y, and Z direction, 10 minutes/cycle
Built-in Battery
Type Lithium-ion battery

・ United Nations Recommendations on the Transport of Dangerous
Goods 38.3 tests: Passed
・ Certification for Safe Transport of Chemical Goods (Test Report) issued by the Shanghai Research Institute of Chemical Industry: Received
Chargeable Temperature Range 5 to 35°C
Charging Time Approx. 3.5 hours (Power OFF, in 10 to 35°C)
Max. 7 hours (Power OFF, in 5 to 35°C)
Approx. 5 to 9 hours (Power ON)
Continuous Operation Time Approx.30 minutes
 (All digital input channels: shot circuit)
 (Operating temperature range: 0 to 40°C)
 (Non degradation)
Power Supply
Input Range 15 to 28 VDC (TYP.24 V)
*Make sure the external power supply (optional accessory) is 24 VDC.
Or, some items (including the number of units) do not meet the specifications.
Current Consumption 550 mA
(Power supply: 24 V)
(All digital input channels: short circuit)
(Including charging currents)
Others [LED Indicator on the Master Module]
Indicates battery remaining capacities and statuses of each module.

[External Power Supply]
Kyowa's recommendes external power supply only
Appearance
Dimensions Approx. 45 W × 210 D × 100 H mm
(Excluding protrusions and options)
Weight Approx. 1100 g

Dimensions

DIS-7000A

DIS-724A
Signal conditioner module

DIS-724A
  • TEDS

Specifications

Model DIS-724A-T: Square connector type
DIS-724A-L: Round connector type
Analog Input
Channels 24
Input Connector Either of the followings

[DIS-724A-T]
3RT01-RW7F
(TAJIMI ELECTRONICS made, applicable plug: 3RT01-PB7M)

[DIS-724A-L]
EGG.1B.307
(LEMO made, applicabe plug: FGG. 1B.307)
Input Format Balanced differential input
Input Resistance Bridge sensor measurement: Approx. (50M + 50 MΩ)

Voltage measurement: Approx. (100k +100 kΩ)
Input Voltage Within ±20 V
Gain ×0.1 to 0.9 (× 0.1 step)
×1 to 5000 (× 1 step)
Gain Accuracy Within ±0.2%FS
Nonlinearity Within ±0.1%FS
Balancing Adjustment Gain
× 0.1 to 0.9: Within ± 20 V
× 1 to 9: Within ± 2 V
× 10 to 99: Within ± 200 mV
× 100 to 5000: Within ± 20 mV
Bridge Excitation
Voltage Apply Method Each channel on/off switchable
Voltage 10, 5, 2 VDC
Within ±0.1%
Bridge Configuration Half bridge system
Full bridge system
Bridge Resistance 120 to 5 kΩ
Current Within 30 mA/channel
LPF
Transfer Characteristic 5th order Butterworth
Cutoff Frequencies 50, 100, 200, 400, 1 k, 2 k, 4 k, 10 k, 20 kHz
Amplitude Ratio at Cutoff Point Within -3 ±1 dB
Attenuation Characteristic Within -30 ±3 dB/oct
AD Converter
Resolution 16 bits
Sampling Method All channels synchronization
Sampling Frequencies 100, 200, 500, 1 k, 2 k, 5 k, 10 k, 20 k, 50 k,100 kHz
S/N Ratio 50 dB or more (Filter: 1 k Hz)
Trigger
Type [Cascade trigger]
Operated by cascade signals issued from the other units.

[Analog (level) trigger]
Operated by level of arbitrary 3 channels.

[Software trigger]
Operated by commands issued from the control software.
Data Recorder
Mode [Ring buffer mode]
The connected master module recognizes the switch trigger 1 or switch trigger 2 as the “Event point” and records data before and after the “Event point.”

[Recorder mode]
The connected master module records data from the point where the switch trigger 1 is recognized and handles the switch trigger 2 as the “Event point.”
Memory Type Flash memory
Memory Capacity 500 M data/channel
Recording Time Approx. 80 minutes (at 100 k Hz)
TEDS Function IEEE1451.4 (Mixed Mode Transducer Interface Class2) supported
Sensor ID supported
Check Functions Bridge excitation check
Sensor check (tip parallel resistance method)
Gain check
Input terminal resistance check
Open circuit check
Memory check
Battery check
Trigger check
Indicator Status LED
Interface Conforming to 10BASE-T/100BASE-TX
Log Function Records the DIS-724A operating statuses (including power supply and trigger).
Environmental Conditions
Operating Temperature 0 to 50°C
Operating Humidity 20 to 80% (Non-condensing)
Storage Temperature -10 to 60°C
Storage Humidity 10 to 90% (Non-condensing)
Impact Resistant 980.7m/s2 (100 G), 10 ms half-sine
X-, Y-, Z-axis directions, each 1000 times
Vibration Resistant 29.4m/s2 (3 G), 5 to 200 Hz
Each in X, Y, and Z directions, 10 minutes/cycle
Built-in Battery
Type Lithium-ion battery

・ United Nations Recommendations on the Transport of Dangerous
Goods 38.3 tests: Passed
・ Certification for Safe Transport of Chemical Goods (Test Report)
issued by the Shanghai Research Institute of Chemical Industry:
Received
Chargeable Temperature Range 5 to 35°C
Charging Time Approx. 3.5 hours (Power OFF, in 10 to 35°C)
Max. 7 hours (Power OFF, in 5 to 35°C)
Approx. 5 to 9 hours (Power ON)
Continuous Operation Time Approx. 30 minutes
 (Bridge excitation: 10 V)
 (Load: 350 ohm/24 channels)
 (Operating temperature range: 0 to 40°C)
 (Non degradation)
Power Supply
Input Range 15 to 28 VDC (TYP.24 V)
*Make sure the external power supply (optional accessory) is 24 VDC.
Or, some items (including the number of units) do not meet the specifications.
Current Consumption Max. 800 mA
 (Power supply: 24 V)
 (Bridge excitation: 5 V)
 (Load: 350 ohm/24 channels)
 (Including charging currents)
Applicable Standards ISO 6487/SAE J211-1
Others The DIS-724A is turned ON/OFF by the master module.
External power supply: Kyowa's recommendes external power supply only
Appearance
Dimensions Approx. 35 W × 210 D × 100 H mm
(Excluding protrusions and options)
Weight Approx. 1100 g

Dimensions

DIS-724A

DIA-708A
Airbag timer module

DIA-708A

Specifications

Ignition Current
Output Channels 8
Connectors Mainframe: ECP.0S.302 (LEMO made)
Plug: FFA.0S.302 (LEMO made)
Output Current Setting range: 0.5 to 3.0 A and OFF
 (Selectable with 0.1 A steps)
Accuracy: Within ±0.05 A
Output Voltage Approx. 18 V (Max.)
Load Resistance 1 to 9 Ω (Including cable resistance value to the inflator)

*However, the actual upper limit of the resistance value is obtained from the following.
Set current (A) x Load resistance (Ω) = Max. output
Output Time Setting range: 0.2 to 5 ms (Selectable with 0.1 ms)

However,
Set current (A) x Set current (A) x Load resistance (Ω) x Output time (ms) ≤ 180

[Example]
If the preset current 3.0 A and the resistance 6.0 Ω, then the output current is up to 3.3 ms.
If the preset current 2.5 A and the resistance 7.2 Ω, then the output current is up to 4.0 ms.

Accuracy: Within 0.1 ms
Rise: Within 50 μs
(During maintaining 0 to 90% of the preset current)
Delay Time [Setting range]
0.1 to 999.9 ms (Selectable with 0.1 ms steps)
1000 to 9999 ms (Selectable with 1 ms steps)

[Accuracy]
Within ±0.01 ms (When setting 0.1 to 99.9 ms)
Within ±0.1 ms (When setting 100.0 to 999.9 ms)
Within ±1 ms (When setting 1000 to 9999 ms)
Recording Current Waveform
AD Resolution 16 bits
Measuring Accuracy Within ±3%FS (FS = 5.0 A)
Sampling Method All channels synchronization
Sampling Frequencies 10k, 20k, 50k, 100k Hz
Memory Memory type: Flash memory
Memory capacity: 250 M data per channel
Recording Time Max. approx. 40 min. (at 100 kHz)
Trigger
Modes [Ring buffer mode]
The connected control module recognizes the switch trigger 1 or switch trigger 2 as the “Event point” and records data before and after the “Event point.”

[Recorder mode]
The connected control module records data from the point where the switch trigger 1 is recognized and handles the switch trigger 2 as the “Event point.”
Type [Cascade triggers]
 Operated by triggers from the other devices.

[Software triggers]
 Operated by commands issued from the external PC.
Check Functions Memory check
Battery check
Trigger check
Current output check
Safety Functions
Safety Functions In a state with the SAFETY plug inserted to the SAFETY connector, trigger signals must not be input.
In addition, the current output terminals are shorted in the DIA-708A so as not to flow the accidental current to the inflator.
Measuring Load Resistence Apply weak current (Approx. 10 mA) to the inflator and measure the resistance.
(*The measured resistance includes the cable resistance to the inflator. )

Measurement range: 0.0 to 10.0 Ω
Resolution: 0.1 Ω
Accuracy: Within ±0.3 Ω

[Resistance measurement before the test]
Just before conducting the test (when moving the SAFETY plug from the SAFETY connector to UNSAFETY connector), automatically measures the load resistance to detect errors such as cable broken.
Only when the measured result is within the preset resistance range, the DIA-708A becomes waiting for trigger state to continue the test.

[Resistance measurement after the test]
After completing the ignition, automatically measures the load resistance for detecting the not ignited inflator.
The measured results are displayed on the status LED on the top face.
CH Status Displays the status of the DIA-708A with the LED on the front panel.
Buzzer The built-in buzzer in DIS-7000A issues alarm in the following incident.
・ Recharging the capacitor for current output.
・ Detects errors when measuring the resistance.
・ Detects errors when checking the current output.
・ Built-in battery remaining capacity lowered.
Interfaces Conforming to 10BASE-T/100BASE-TX
Log Function Records the DIA-708A operating statuses (including power supply and trigger).
Operating Environment
Operating Temperature 0 to 50 ºC
Operating Humidity 20 to 80 % (Non-condensing)
Storage Temperature -10 to 60 ºC
Storage Humidity 10 to 90% (Non-condensing)
Impact Resistant 980.7 m/s2 (100 G), 10 ms half-sine
X-, Y-, Z-axis directions, each 1000 times
Vibration Resistant 29.4 m/s2 (3G), 5 to 200 Hz
in X, Y, and Z directions, each 10 minutes/cycle
Built-in Battery
Type Lithium-ion battery

・ United Nations Recommendations on the Transport of Dangerous
Goods 38.3 tests: Passed
・ Certification for Safe Transport of Chemical Goods (Test Report)
issued by the Shanghai Research Institute of Chemical Industry:
Received
Chargeable Temperature Range 5 to 35°C
Charging Time Approx. 3.5 hours (Power OFF, in 10 to 35°C)
Max. 7 hours (Power OFF, in 5 to 35°C)
Approx. 5 to 9 hours (Power ON)
Continuous Operation Time Approx. 30 minutes
(In 0 to 40 °C, non degradation)
Power Supply
Input Range 15 to 28 VDC (TYP.24 V)
*Make sure the external power supply (optional accessory) is 24 VDC.
Or, some items (including the number of units) do not meet the specifications.
Current Consumption Max. 550 mA
(Power supply: 24 V, including charging currents)
Dimensions Approx. 35 W × 210 D × 100 H mm
(Excluding protrusions and options.)
Weight Approx. 1000 g

DIC-706A
CAN measurement module

DIC-706A

Specifications

CAN
Channels 6
Connector Type ECB.1B.303 (LEMO made)
Physical Layer High-speed CAN
Isolation Every channel
supported CAN Version CAN2.0A/B (Conforming to ISO11898-1)
Band Rates Speed 1000, 800, 500, 250, 125 kbps
Terminator Select ON/OFF
Recording CAN Data
CAN Frame Recording Data frame (CAN ID and data only)
Recording Mode Dump mode (All CAN IDs on the CAN bus are recorded.)
Selected CAN ID mode
Sampling Method Recording CAN data with timestamp added
Timestamp Resolution 0.1, 0.05, 0.02, 0.01 ms
Memory Type Flash memory
Memory Capacity Approx. 200 Mega frames (6 channels total)
Recording Time Depends on frame quantities and channel numbers.

*For example, when 6 channels measurement is performed on CAN ID type number 100 and frame output cycle 10 ms, since the number of frames received per second is 60000 frames in total of 6 channels,

200 Mega / 60000 = recording time approx. 55 minutes.
Trigger
Modes [Ring buffer mode]
The connected control module recognizes the switch trigger 1 or switch trigger 2 as the “Event points” and records data before and after the “Event points.”

[Recorder mode]
The connected control module records data from the point where the switch trigger 1 is recognized and handles the switch trigger 2 as the “Event point.”
Types [Cascade trigger]
 Operated by cascade signals issued from the other units.

[Software trigger]
 Operated by commands issued from the control software.
Check Functions Memory check
Battery check
Trigger check
CAN ID check
CH Status Displays the status of the DIC-706A with the LED on the panel face.
Buzzer The buzzer which a DIS-7000A has built-in issues alarm in the following incident.
・Built-in battery remaining capacity lowered.
Interfaces Conforming to 10BASE-T/100BASE-TX
Log Function Records the DIC-706A operating statuses (including power supply and trigger).
Environmental Conditions
Operating Temperature 0 to 50°C
Operating Humidity 20 to 80% (Non-condensing)
Storage Temperature -10 to 60°C
Storage Humidity 10 to 90% (Non-condensing)
Impact Resistant 980.7 m/s2 (100 G), 10 ms, half-sine
X-, Y-, Z-axis directions, each 1000 times
Vibration Resistant 29.4 m/s2 (3G), 5 to 200 Hz
in X, Y, and Z directions, each 10 minutes/cycle
Built-in Battery
Type Lithium-ion battery

・ United Nations Recommendations on the Transport of Dangerous
Goods 38.3 tests: Passed
・ Certification for Safe Transport of Chemical Goods (Test Report) issued by the Shanghai Research Institute of Chemical Industry: Received
Chargeable Temperature Range 5 to 35°C
Charging Time Approx. 3.5 hours (Power OFF, in 10 to 35°C)
Max. 7 hours (Power OFF, in 5 to 35°C)
Approx. 5 to 9 hours (Power ON)
Continuous Operation Time Approx. 30 minutes
(In 0 to 40 °C, non degradation)
Power Supply
Input Range 15 to 28 VDC (TYP.24 V)

* Make sure the external power supply (Optional accessory) is 24 VDC.
Or, some items (including the number of units) do not meet the specifications.
Current Consumption Max. 440 mA
(Power supply: 24 V, including charging currents)
Others The DIC-706A is turned ON or OFF by the control module.
External power supply: Kyowa's recommended external power supply only
Dimensions Approx. 35 W × 210 D × 100 H mm
(Excluding both protrusions and options)
Weight Approx. 900 g

DIS-70A
Control Software for Crash Test

DIS-70A

Specifications

Applicable Model [DIS series]
 DIS-7200AS2
 DIS-7000A
 DIS-724A
 DIS-632A
 DIS-618A
 DIS-61A
 DIS-506A
 DIS-5210A
 DIS-5010A
 DIS-3200A
 DIS-3000B/A
 DIS-2000A

[DIA series]
 DIA-708A
 DIA-512A
Number of Controllable Units*1 [DIS-7000 series]
 4 groups*2
 1 group: DIS-7000A  1unit
     DIS-724A, DIA-708A  15 units

[Other than DIS-7000 series]
 1 group
 1 group: DIS series  16 units
     DIA-512A  2 units
Test Conditions Setting Items Test number
Test name
Test mode
Test objective
Test laboratory
Test performer
Test comment
Test date
Test time
Temperature (degree C)
Collision angle (degree)
Collision velocity (km/h)
Vehicle model
Vehicle number
Spec.
Body type
Engine type
Transmission type
Vehicle weight (kg)
Channel Conditions Setting Items [DIS series]
 Test object
 Target group
 Target name
 Seat position
 Digital filter
 Polarity
 ISO MME code
 Sensor type
 Sensor model
 Serial number
 Sensor ID
 Rated capacity
 Rated output (or sensitivity)
 Engineering unit
 Bridge excitation
 Bridge resistance
 Expected value (gain or range)*3
 Coefficient
 Offset
 Balance
 Comment

[DIA series]
 ON/OFF
 Test object
 Seat position
 Target name
 ISO MME code
 Delay time
 Output current
 Output time
 Resistance
 Lower limited resistance before test
 Upper limited resistance before test
 Lower limited resistance after test
 Upper limited resistance after test
Reading Sensor Information*4 TEDS
Sensor ID
Sensor files
Measurement Condition Setting Items*5 Sampling frequency
Analog filter
Trigger mode
Pre-trigger time
Post-trigger time
External trigger
Cascade trigger
Analog (level) trigger
Delay time of trigger output
Check Functions*6 Gain check
Bridge excitation check
Sensor check
Burnout check
Resistance check
Battery check
Trigger check
Overflow check
Monitoring Functions*7 Real-time numeric value monitoring
Real-time waveform monitoring
Recorded data monitoring
Data File Format Kyowa's original binary
ASCII
ISO MME
Language English / Japanese
Operation Environment
OS Windows® 7, Windows® 8.1, Windows® 10
(English/Japanese, 32/64 bits support)
Display 1024 × 768 pixels or more
CPU Core 2 Duo, 2 GHz or more
Memory If 32-bit OS, 2 GB or more (Recommended: 4 GB or more)
If 64-bit OS, 4 GB or more
HDD Approx. 50 MB for installation
Interface [DIS-7000A, DIS-724A, DIA-708A, DIS-61A, DIS-632A, DIS-618A, DIS-5210A, DIS-5010A, DIA-512A]
 10/100 BASE-T/TX Ethernet (Conforming to IEEE802.3)
 (100 BASE-TX recommended)

[DIS-3200A]
 10 BASE-T Ethernet (Conforming to IEEE802.3)

[DIS-3000B, DIS-3000A]
 10 BASE2 Ethernet (Conforming to IEEE802.3)

[DIS-2000A]
 GPIB interface (National Instruments)
 NI GPIB, NI-488.2 software (GPIB driver)

Page Top

Remarks

*1 Up to 999 channels
 (Total of analog channels, digital channels, and airbag timer channels)
*2 Max. 48 (DIS-7000A: up to 4 units)
*3 The gain (or range) is automatically calculated based on the expected value.
*4 TEDS and sensor ID: DIS-724A, DIS-632A, DIS-618A, DIS-506A, DIS-5000 series only
*5 Above settings are based on the spec. of the target models.
*6 Above check functions are based on the spec. of the target models.
*7 Above monitoring functions are based on the spec. of the target models.

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